نوآوری‌های صنعتی

نوآوری‌های صنعتی

تولید بیودیزل از روغن آفتابگردان به کمک کاتالیست کلسیم اکساید حاصل از ضایعات پوست تخم‌مرغ: بررسی آماری

نوع مقاله : مقاله پژوهشی

نویسندگان
گروه مهندسی شیمی، دانشگاه تفرش، تفرش، 79611-39518، ایران.
چکیده
کاتالیست اکسید کلسیم حاصل از ضایعات پوست تخم‌مرغ برای تولید بیودیزل از طریق ترنس استریفیکاسیون روغن آفتابگردان به کار گرفته شد. ضایعات پوست تخم‌مرغ در دمای ۹۰۰ درجه سانتیگراد به مدت ۴ ساعت در هوا کلسینه شد تا کربنات کلسیم موجود در پوست تخم‌مرغ به کاتالیست فعال اکسید کلسیم تبدیل گردد. به‌منظور شناسایی ترکیب کاتالیست CaO حاصل از ضایعات پوست تخم‌مرغ، از فلورسانس اشعه ایکس (XRF) استفاده شد. همچنین ترکیب اسیدهای چرب روغن آفتابگردان توسط کروماتوگرافی گازی (GC) تعیین گردید. از روش طراحی فاکتوریل آزمایش‌ها برای ارزیابی اثر پارامترهای مختلف (زمان واکنش، نسبت مولی متانول به روغن و مقدار کاتالیست) استفاده شد. کاربرد کاتالیست CaO حاصل از ضایعات پوست تخم‌مرغ برای تولید بیودیزل، بازدهی بالای 95 درصد وزنی را نشان داد. عملکرد کاتالیست در دمای 60 درجه سلسیوس و زمان واکنش 4 ساعت و نسبت مولی متانول با روغن 12 بود. تولید کاتالیست CaO صرفاً با کلسینه کردن ضایعات پوست تخم‌مرغ، فرصتی را فراهم می‌آورد تا از این ماده زائد به‌عنوان کاتالیستی مؤثر برای تولید بیودیزل از روغن آفتابگردان استفاده شود. بازده تولید بیودیزل پس از 5 بار بازیابی و استفاده مجدد بالای 75 درصد وزنی بود که نتایج امیدوارکننده‌ای برای کاربرد صنعتی این کاتالیست می‌باشد.
کلیدواژه‌ها

عنوان مقاله English

Production of Biodiesel from Sunflower Oil Using Calcium Oxide Catalyst Derived from Eggshell Waste: A Statistical Study

نویسندگان English

Ahmad Bayat
Meisam Abdolkarimi Mahabadi
Department of Chemical Engineering, Tafresh University, Tafresh, 39518-79611, Iran.
چکیده English

Calcium oxide catalyst derived from eggshell waste was used for biodiesel production via transesterification of sunflower oil. The eggshell waste was calcined in air at 900 °C for 4 hours to convert the calcium carbonate present in the eggshells into active calcium oxide catalyst. To identify the composition of the CaO catalyst obtained from eggshell waste, X ray fluorescence (XRF) was used. The fatty acid composition of the sunflower oil was also determined by gas chromatography (GC). A factorial design of experiments was employed to evaluate the effect of various parameters (reaction time, methanol to oil molar ratio, and catalyst amount). The use of CaO catalyst derived from eggshell waste for biodiesel production gave a high yield of >95 wt.%. The catalyst performance was achieved at 60°C, with a reaction time of 4 hours and a methanol to oil molar ratio of 12. Producing CaO catalyst simply by calcining eggshell waste provides an opportunity to use this waste material as an effective catalyst for biodiesel production from sunflower oil. The biodiesel yield remained above 75 wt.% after five cycles of recovery and reuse, which are promising results for the industrial application of this catalyst.

کلیدواژه‌ها English

Calcium Oxide
Biodiesel
Waste Eggshell
Sunflower Oil
Factorial Design
 [1] Agarwal M. Chauhan G. Chaurasia S.P. Singh K. Study of catalytic behavior of KOH as homogeneous and heterogeneous catalyst for biodiesel production. Journal of the Taiwan Institute of Chemical Engineers. 2012; 43(1): 89-94.
[2] Pasupulety N. Gunda K. Liu Y. Rempel G.L. Ng F.T.T. Production of biodiesel from soybean oil on CaO/Al2O3 solid base catalysts. Applied Catalysis A: General. 2013; 452:189-202.
[3] Panchal B. Su C. H. Fu C. C. Wu S. J. and Juan H.Y. Ecofriendly and Cost-Effective Biodiesel Production from Water Containing Feedstocks through Electrolysis :a Review. Fuel Processing Technology. 2025; 276: 108277.
[4] Basumatary S. F. Brahma S. Hoque M. Das B. K. Selvaraj M. Brahma S. and Basumatary S. Advances in CaO-Based Catalysts for Sustainable Biodiesel Synthesis. Green Energy and Resources. 2023; 1(3): 100032.
[5] Rashid U. Anwar F. Knothe G. Evaluation of biodiesel obtained from cottonseed oil. Fuel Processing Technology. 2009; 90(9): 1157-1163.
[6] Quintella S.A. Salmin D.C. Araujo A.S. Albuquerque M.C.G. Cavalcante Jr. C.L. Ethanolysis of Soybean Oil Using Mesoporous Molecular Sieves. World Renewable Energy Congress. 2011. Sweden.
[7] Atadashi I.M. Aroua M.K. Abdul Aziz A.R. Sulaiman N.M.N. The effects of catalysts in biodiesel production: A review. Journal of Industrial and Engineering Chemistry. 2013; 19(1): 14-26.
[8] Zabeti M. Ashri Wan Daud W.M. Aroua M.Kh. Optimization of the activity of CaO/Al2O3 catalyst for biodiesel production using response surface methodology. Applied Catalysis A: General 2009; 366(1): 154-159.
[9] Suppes G. J. Dasari M.A. Doskocil E. J. Mankidy P. J. Goff M. J. Transesterification of soybean oil with zeolite and metal catalysts. Applied Catalysis A: General. 2004; 257(2): 213–223.
[10] Zabeti M. Ashri Wan Daud W. M. Aroua M.Kh. Biodiesel production using alumina-supported calcium oxide: An optimization study. Fuel Processing Technology 2010; 91(2): 243-248.
[11] Gao L. Teng G. Lv J. Xiao G. Biodiesel synthesis catalyzed by the KF/Ca-Mg-Al hydrotalcites base catalysts. Energy and Fuels. 2010; 24(1): 646-651.
[12] Ilgen O. Akin A.N. Transesterification of canola oil to biodiesel using MgO loaded with KOH as a heterogeneous catalyst. Energy and Fuels. 2009; 23(4): 1786-1789.
[13] Xie W. Peng, H. Chen L. Transesterification of soybean oil catalyzed by potassium loaded on alumina as a solid-base catalyst. Applied Catalysis A: General. 2006; 300(1): 67-74.
[14] Teng G. Gao L. Xiao G. Liu H. Transesterification of soybean oil to biodiesel over heterogeneous solid base catalyst. Energy and Fuels. 2009; 23(9): 4630–4634.
[15] Fu B. Gao L. Niu L. Wei R. Xiao G. Biodiesel from waste cooking oil via heterogeneous superacid catalyst SO42-/ZrO2. Energy and Fuels. 2009; 23(1): 569–572.
[16] Kitakawa N. S. Honda H. Kuribayashi H. Toda T. Fukumura T. Yonemoto T. Biodiesel production using anionic ion exchange resin as heterogeneous catalyst. Bioresource Technology. 2007; 98(2): 416-421.
[17] Liu X. He H. Wang Y. Zhu S. Piao X. Transesterification of soybean oil to biodiesel using CaO as a solid base catalyst. Fuel. 2008; 87(2): 216-221.
[18] Liu X. Piao X. Wang Y. Zhu S. Calcium ethoxide as a solid base catalyst for the transesterification of soybean oil to biodiesel. Energy and Fuels. 2008; 22(2): 1313-1317.
[19] Xie W. Huang X. Synthesis of biodiesel from soybean oil using heterogeneous KF/ZnO catalyst. Catalysis Letters. 2006; 107: 53-59.
[20] Ngamcharussrivichai C. Totarat P. Bunyakiat K. Ca and Zn mixed oxide as a heterogeneous base catalyst for transesterification of palm kernel oil. Applied Catalysis A: General. 2008; 341(1-2): 77-85.
[21] Omraei M. Sheibani S Sadrameli S.M. Towfighi J. Preparation of Biodiesel Using KOH-MWCNT Catalysts: An Optimization Study. Industrial & Engineering Chemistry Research. 2013; 52(5): 1829-1835.
[22] Boro J. Deka D. Thakur A.J. A review on solid oxide derived from waste shells as catalyst for biodiesel Production. Renewable and Sustainable Energy Reviews. 2012; 16(1): 904-910.
[23] Wei Z. Xu Ch. Li B. Application of waste eggshell as low-cost solid catalyst for biodiesel production. Bioresource Technology. 2009; 100(11): 2883-2885.
[24] Viriya-empikul N. Krasae P. Puttasawat B. Yoosuk B. Chollacoop N. Faungnawakij K. Waste shells of mollusk and egg as biodiesel production catalysts. Bioresource Technology. 2010; 101(10): 3765-3767.
[25] Khemthong P. Luadthong C. Nualpaeng W. Changsuwan P. Tongprem P. Viriya-empikul N. Faungnawakij K. Industrial eggshell wastes as the heterogeneous catalysts for microwave-assisted biodiesel production. Catalysis Today. 2012; 190(1): 112-116.
[26] Cho Y.B. Seo G. High activity of acid-treated quail eggshell catalysts in the transesterification of palm oil with methanol. Bioresource Technology. 2010; 101(22): 8515-8519.
[27] Jazie A.A. Pramanik H. Sinha A.S.K. Jazie A.A. EggShell as eco-friendly catalyst for transesterification of rapeseed oil: optimization for biodiesel production. Special Issue of International Journal of Sustainable Development and Green Economics. 2013; 2:2315-4721.
[28] Degfie T.A. Mamo T.T. Mekonnen Y.S. Optimized Biodiesel Production from Waste Cooking Oil (WCO) Using Calcium Oxide (CaO) Nano-Catalyst, Scientific Reports. 2019; 9(1): 1–8.
[29] Macheli L. Malefane M. E. Jewell L. L. Waste-derived calcium oxide catalysts in biodiesel production: Exploring various waste sources, deactivation challenges, and improvement strategies. Bioresource Technology Report. 2025; 29: 102021.

  • تاریخ دریافت 04 اردیبهشت 1405
  • تاریخ بازنگری 18 اردیبهشت 1405
  • تاریخ پذیرش 20 اردیبهشت 1405